![]() The major contaminant in all iron or steel welding processes. Chronic effects also include excess fluid in the lungs. Long-term exposures may result in bone and joint problems. Also some welding rods.Īcute effects include irritation of the eyes, nose and throat, nausea and "Metal Fume Fever."Ĭommon electrode coating and flux material for both low- and high-alloy steels.Īcute effect is irritation of the eyes, nose and throat. Some forms are carcinogens (hexavalent chromium).Īlloys such as Monel, brass, bronze. Some individuals may develop skin irritation. Converts to hexavalent chromium during welding. Most stainless-steel and high-alloy materials, welding rods. Chronic effects include kidney damage and emphysema. Irritation of respiratory system, sore and dry throat, chest pain and breathing difficulty. ![]() Stainless steel containing cadmium or plated materials, zinc alloy. Other chronic effects include damage to the respiratory tract. Hardening agent found in copper, magnesium, aluminum alloys and electrical contacts. Source and Health Effect of Welding FumesĪluminum component of some alloys, e.g., Inconels, copper, zinc, steel, magnesium, brass and filler materials. Minimizing exposure to degreasing solvent vapours.Phosphate rust-inhibiting paints can release phosphine during welding processes.Vinyl paints can produce hydrogen chloride.Epoxy coatings can produce carbon dioxide and carbon monoxide.Polyurethane coatings can produce hydrogen cyanide, formaldehyde, carbon dioxide, carbon monoxide, oxides of nitrogen, and isocyanate vapours.Gases are also produced from the thermal breakdown of coatings: hydrogen chloride and phosgene produced by the reaction between ultraviolet light and the vapours from chlorinated hydrocarbon degreasing solvents (e.g., trichloroethylene, TCE).nitrogen oxides from the heating of atmospheric oxygen and nitrogen.ozone from the interaction of electric arc with atmospheric oxygen.carbon monoxide from the breakdown of carbon dioxide shielding gas in arc welding.carbon dioxide from the decomposition of fluxes.Gases produced from welding and cutting processes include: oxygen, used with fuel gases and also in small amounts in some shielding gas mixtures.fuel gases such as acetylene, propane, butane, etc.shielding gases such as carbon dioxide, argon, helium, etc.Gases used in welding and cutting processes include: What are examples of welding gases? Back to top Welding gases are gases used or produced during welding and cutting processes like shielding gases or gases produced by the decomposition of fluxes or from the interaction of ultraviolet light or high temperatures with gases or vapours in the air. remove coatings, clean surfaces, proper positioning to avoid breathing fumes and gases, such as staying upwind when welding in open or outdoor areas). Type of ventilation controls (mechanical or local).Location (open area or confined space).What are the factors that affect worker exposure to welding fumes? Back to top Follow appropriate safety procedures and use the necessary personal protective equipment during the coating removal process, which will be based on risk assessments, manufacturer’s instructions, and potential exposures.Use wet slurry vacuum removal techniques for removing very toxic coatings.Make sure to remove any residues before welding. Use stripping products to remove coatings.The removal of coating will also improve weld quality. Remove coatings from the weld area to minimize the fume.How do I remove the coatings? Back to top Metal Coatings - A Source of Hazardous Fumes zinc on galvanized steel (vaporizes to produce zinc oxide fume).metal working fluids, oils, and rust inhibitors.Some ingredients in coatings can have toxic effects. Vapours or fumes can come from coatings and residues on metal being welded. How do coatings affect the composition of welding fumes? Back to top Nickel alloys have much more nickel in the fume and very little iron.Stainless steels can have larger amounts of chromium, including hexavalent chromium, or nickel in the fume and lesser amounts of iron.Fumes from mild steel welding contain mostly iron with small amounts of additive metals (chromium, nickel, manganese, molybdenum, vanadium, titanium, cobalt, copper etc.).Fluxes containing silica or fluoride produce amorphous silica, metallic silicates and fluoride fumes. ![]() Yes, the composition of welding fumes is determined by the metals in the material being welded, the composition of the electrode, coatings, and other factors such as: Welding fumes generally contain particles from the electrode and the material being welded.Ĭan the composition of welding fumes vary? Back to top Fumes are formed when a metal is heated above its boiling point and its vapours condense into very fine, particles (solid particulates). Welding fumes are a complex mixture of metals metallic oxides, silicates and fluorides. ![]()
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